Install Guide: Sherpa Crestone Roof Rack
Installing your Sherpa Crestone Roof Rack is a straightforward process if you follow these detailed, step-by-step instructions. This guide eliminates guesswork and ensures your roof rack is securely and properly installed. The Sherpa Crestone Roof Rack is perfect for adventurers and off-road enthusiasts who need durability and style.
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Tools You’ll Need
Before starting, ensure you have these tools:
- 10mm socket and ratchet
- 12mm socket
- Torque wrench
- 5mm and 4mm Allen keys
- Flathead screwdriver
- Microfiber cloth
- Ladder or step stool (for easier access to the roof)
- Protective gloves (optional)
Step 1: Prepare Your Roof
Remove Factory Components
- If your vehicle has an existing roof rack, crossbars, or caps, start by removing them.
- Use the 10mm socket and ratchet to unscrew the bolts securing the factory components. Keep these bolts, as some may be reused later.
Clean the Roof Surface
- After removing the components, thoroughly clean the roof using a microfiber cloth.
- Focus on the bolt areas to remove dirt or old sealant, which may interfere with the new rack installation.
Step 2: Assemble the Roof Rack
Unpack and Organize Components
- Lay out all the components of the Sherpa Crestone Roof Rack, including side panels, crossbars, wind fairing, and all hardware.
- Check the parts against the included packing list to ensure nothing is missing.
Attach Crossbars to Side Panels
- Position one of the side panels flat on a clean surface.
- Start by attaching the first crossbar at the front, aligning the holes in the crossbar with those on the side panel.
- Use the supplied bolts and washers, inserting them into the holes.
- Secure them with a 4mm Allen key.
- Tip: Only hand-tighten at this stage to allow for adjustments later.
- Repeat this process for the remaining crossbars.
Install the Wind Fairing
- Position the wind fairing at the front of the rack. Ensure it aligns with the front crossbar.
- Use the included brackets and screws to secure the fairing to the crossbar.
- Tighten using a 5mm Allen key.
- Pro Tip: Ensure the fairing is angled slightly forward to reduce wind noise and improve aerodynamics.
Step 3: Mount the Rack on Your Vehicle
Install the Mounting Brackets
- Locate the factory mounting points on your vehicle’s roof. These are pre-threaded holes hidden under rubber or plastic caps.
- Use a flathead screwdriver to gently pry off the caps. Be careful not to damage them.
- Align the supplied mounting brackets over these factory points.
Secure the Brackets
- Use the bolts provided with the rack to secure the brackets to the factory mounting points.
- Tighten them with a torque wrench, ensuring they are snug but not overly tight (approximately 8-10 ft-lbs of torque).
Position the Rack on the Brackets
- With the help of another person or using a step stool, carefully lift the assembled roof rack onto the mounting brackets.
- Safety Tip: Avoid dragging the rack across the roof to prevent scratches.
- Align the rack’s mounting holes with the holes on the brackets.
Step 4: Bolt Down the Rack
- Insert the provided bolts through the aligned holes in the rack and brackets.
- Hand-tighten all bolts first to ensure alignment.
- Use a torque wrench to tighten each bolt to Sherpa’s specifications (8-10 ft-lbs).
- Check that the rack sits evenly on the roof and adjust if necessary.
Step 5: Finalize and Secure
Tighten All Hardware
- Go back and double-check all bolts, including those on the crossbars, wind fairing, and mounting brackets.
- Tighten everything securely using the appropriate Allen keys and sockets.
Test for Stability
- Push and pull gently on different parts of the rack to confirm it’s securely attached. There should be no movement or rattling.
Reinstall Roof Caps (Optional)
- If your vehicle has decorative roof caps, you can reinstall them to cover unused mounting points.
Step 6: Customize Your Rack
The Sherpa Crestone Roof Rack is now installed and ready for use! You can start adding accessories such as rooftop tents, recovery boards, storage boxes, or LED light bars. Ensure each accessory is securely attached to the crossbars according to the manufacturer's instructions.
Maintenance Tips
- Inspect Regularly: Check the bolts and brackets every few months or after off-road trips to ensure nothing has loosened.
- Clean After Use: Wash the rack periodically to remove dirt, mud, or salt.
- Avoid Overloading: Always stay within the rack’s weight limit to avoid damage.
Why Choose the Sherpa Crestone Roof Rack?
The Sherpa Crestone Roof Rack offers unmatched durability, modularity, and style for your overland setup. It’s made with lightweight aluminum and designed to withstand tough trails, making it ideal for overlanders and adventurers.
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